The trends and demands of international brands and retailer continuously force textile producers to optimize their processes and increase productivity.
Our goal is to permanently improve the profitability of textile mills with innovative and high-performance products. Equipping machines with a 15-inch SETEX 848TCE touch-controller with clear graphical real-time analytics, connectivity to extend the existing sensors with digital functions and value-added services, such as connection to the OrgaTEX MES system or maintenance via the Internet, already delivers immense added value.
The resulting simplification of operation and integration of the subsystems makes it possible to automate processes and reduces set-up times.
For our customers, collecting data and controlling merely a handful of additional functions with modern SETEX sensors, such as temperature control, width adjustment, optimal heat setting and mesh or fabric density, has increased the potential of their mills and thus their efficiency.
Benefits beyond the products
Since over one hundred values are continuously recorded at every average finishing machine, it is enormously helpful to make these data instantly utilizable.
By networking machines that are already equipped with SETEX technology, quality and anomalies are detected, reported and analysed by the OrgaTEX MES system. At the same time, the advanced planning system sends pending production orders to the machine controller. For this purpose, a digital twin is used to calculate optimized process and machine values for every single order.
Thanks to continuous process data collection, comprehensive quality management is achievable for the company, for institutions and customers. This technology allows for optimal control of your mill and ensures that key performance indicators are always known.
Application
Stenter frames, dryers, compactors, calenders, sanforization, winders, cold pad batch dyeing systems
